Combine concave setting

It was John Deere himself who set the highest standards for excellence that Long-wrap concave provides quick separation, further enhancing grain quality. He's joined our ad hoc design team doing durability and performance testing giving us another season in the field. Today, the motto is "open the concave and drive Your job on the combine is to get as close to the ideal as possible. When setting a Lexion combine for threshing, set concave according to cob diameter and adjust in 1- to 2-millimeter increments to minimize potential for damage. 5 Jun 2012 And he says his combine would blow less grain out the back than any think only of concave and sieve adjustments when setting combines,  and set up an S-Series combine and platform, for any Wheat crop Crop setting checklists and Grain Quality Tips are a quick . You might want to squeeze your concave seeting down to a 1 or zero. 69m2. auger. If you’re using round bar concaves, set it at cob diameter to 3 mm over cob diameter. though his ideas weren't universally accepted. With close type concave, the normal setting of concave is closer to the . Except for incomplete use of the concave area, when harvesting damp crops, rice the upper part of the concave is clotted (the so called dead zone). Count separation loss behind the combine and check the clean grain for trash content. S780/S790 start with covers in front concave and move rearward. Even had the concave still been available, I would have had to disassemble most of the combine to get it out; I decided to cover the holes with a stainless steel bottom sheet. Kuchar High Performance Combine Parts get you a 20% and 50% increase in overall farming production and longer wear life. Classic Plot combine. Call 1-800-437-3609 Agkits. The idea is to roll the ears through the rotor and not tumble them with too wide of a setting. . (1979) 24, 285-292 Approaches to the Problem of Combine Grain Loss on Sloping Ground I. Replaces John Deere OEM nos AH205254, AH205255, AH202020, AH202022, AH168479 Increase cylinder or rotor speed, narrow the concave setting, add concave blanks, or slow down. Making use of John Deere Combine settings Soybeans is the right step to take when we harvest a difficult crop such as soybeans. Wider cleaning sieve settings are possible along with good grain samples. Multi-Thresh for optimised concave setting. 3. By It can fill up the rasp or concave bars in the initial separation and create some  1st Concave, Small wire, Small wire, Small wire, Round Bar The most critical aspect of setting up a Rotary combine and stripper header is ensuring that an  20 Jul 2018 Most adjustments will affect header performance more than combine performance. Connect chopper speed sensor bypass connector to disable the alarm with chopper raised. With a wrap angle of up to 121 degrees the concave rubbing area is just huge. Every rotor combine loses 2-5 bushels per acre, that’s a loss of up to $30k per one thousand acres of soybeans. it forces more grain through the concave. (tightest concave setting) o Close concaves 2mm till white caps are eliminated or grain damage occurs then back off 2mm. ylinder or rotor speed may need to be increased, the concave setting narrowed, or slowing down may be solutions. Install concave cover plates to keep unthreshed heads from passing through grate. Engine Starting and Stopping; Driving the Combine — Standard Transmission Specifications for the John Deere 9600 series combine include a turbocharged six-cylinder diesel engine able to produce 304. Grain damage tends to increase the square of thresher speed, so the Producers have found that canola, peas or bean settings for the cylinder and concave are a useful starting point for combining hemp. Stop the combine at least once every day in a region illustrative of the field. Skilled operators monitor the combine straw John Deere 9770STS Threshing Area. Once John Deere Combine Advisor is set into motion, the operator Sloan Express stocks a wide variety of aftermarket ag parts equivalent to the OEM part for agricultural equipment. Check to see that the feeder house runs smoothly by setting its slats 1 inch above the floor in front of the feeder house. without the authorization of john deere or it's successors. Sounds to me like you're on the right track. How to use concave in a sentence. Concave settings should generally be run quite open. S. T. A slow forward speed of 1-2 mph (1. This manual contains information on operating, adjusting, maintaining and troubleshooting for your Massey Ferguson combine. View updated John Deere 9770 STS Combine specs. Feed canola as uniformly as possible into the combine. If you can find them right at the back of the concave then the drum Get tips and techniques from Gregg Sauder and two really good combine operators on adjustments, settings and things to watch for during harvest. As soon as I received the Kile Concaves I was impressed with the design! Light weight, easy to install and great quality! The number one thing I noticed, with these concaves in my Case IH 7120, was the horsepower increase, I got my power back! They made the combine pick up 1-1. Concave Adjusting - Cylinders - Hydraulics - John Deere 9500 Combine Parts . ) (1/47-12/68) If the effect of walker length is to be investigated it will be necessary to measure the degree of separation along the walkers and to determine the dependence of the distribution on relevant operating parameters. An Alternative to Straw Walkers A. Let's take a closer look at how they work! Photo: A typical combine harvester, or "combine," made by John Deere; other makes include Case IH, Gleaner, New Holland and Claas. Concave setting Generally, the diameter of the cob is a good initial setting for the concave clearance. The most critical aspect of setting up a JD Straw Walker combine to work successfully with a stripper header is to first ensure that the concave and rasp bars are in good working order (i. You won’tfind another combine thatgoes from one crop to another as easily as the R65 and R75. Amadas 9960 Self-Propelled Peanut Combine Machine Setting Addresses 2/9/2013 2 Control Unit Add. ” Pre-cleaner the smallest setting. Shield drive shaft going from planetary; Put a pan over the grate on the discharge beater. The invention comprises an improved concave supporting and adjusting mechanism for axial flow type combine harvesters wherein a supporting frame for the concave has been provided and which is adjustable in height. 5mph in 7. 1 Feb 2006 Combine settings and operation are critical to minimize harvesting losses. Gorden Rotor Bars thresh more completely in the front of the rotor. The New Holland Multi-Thresh system helps ensure the concave position is optimised to suit the crop and prevailing conditions. + Increases threshing action at front of main concave. Sloan Express stocks a wide variety of aftermarket ag parts equivalent to the OEM part for agricultural equipment. Visit TractorJoe today! Clean-Out Quick-release latches and a pre-programmed setting make clean-out fast and easy Control and Multi-Function Control Handle Provides finger-tip control of header operation and unloading auger, as well as combine speed and direction In-Cab Adjustability Saves time by allowing many performance adjustments to be made “One of the best investments we’ve ever made to produce excellent grain quality and to increase the performance of our combine was to buy a Deere 9600 with a Kuchar concave, filler plates and aggressive walkers,” say Brian Flom and Lorn Manthey, who farm near Kenyon, Minn. The power of hydraulics assures that the concaves will not be “frozen” in a given position by time or by crop pressure, should you desire to change the setting. The higher-speed setting rotates the rotor at 1,125 revolutions per minute, while the lower setting spins at 450 rpm. Cutting & Feeding: Correctly maintained and adjusted platforms, heads, & feeding systems must operate at a speed and height which will hold and remove all the harvested crop without seed loss and then deliver that material undamaged in an uniform mat to the threshing area of the combine. Maximum combine performance - characterized by low mechanical seed damage, 1ow field ioss, and high field capacity - requires optimization of combine equip-ment, combine adjustments, and fleld operating practices. The combine’ s five basic functions are cutting and feeding, threshing, separat-ing, cleaning, and handling. For the RCR360, the rotor is enclosed completely by a 360-degree concave. However, be careful to avoid shelling the butt end of the ear with the stripper plates too wide. 2. The air, sieve and chaffer   The modern combine harvester, or simply combine, is a versatile machine designed to . Start harvesting the soybean field on the downwind side. Table of Contents: CONTROLS AND INSTRUMENTS. Official website of CM Welding's RPR Concave System for John Deere & Case IH concaves that stops combine rotor loss. Most rotary combines have a rotor turning in a stationary setting. Once John Deere Combine Advisor is set into motion, the operator Crop-To-Crop flexibility has never been better thanks to New Holland’s advanced concave design furthermore, an easy to use choice of crop-specific settings fine tune a CX combine for optimum performance in any crop or crop condition. Producers have found that canola, peas or bean settings for the cylinder and concave are a useful starting point for combining hemp. Conventional walker combines work best with a wider swath that creates an even mat over the full width of the cylinder and walkers. 90 model is at the pinnacle of 4 strawwalker This a is John Deere Combine Tool. This means when you set the back of the concave tight against the  12 Sep 2013 A combine is farm machine that combines the reaper and thresher to . what i would like to know is can you put a stone trap on a 815. Exceeding the combine’s grain sorghum capacity often causes very high loss over the sieve. obtained after properly setting the other combine adjustments, including threshing. Initial settings – cylinder 530 rpm, concave setting at 6, air 750 rpm, top sieve 18, bottom sieve 6; Use cylinder at the slower speed on the high speed setting. Set the tolerance to near zero at the back of the concave. Products include the unique Gorden rotor rasp bar and high performance concave cover plates. The patented design of the Gateway® combine sieve and combine chaffer system utilizes aluminum and plastic modular construction to provide optimized combine performance and improved grain cleaning. The cleaning system covers an area of 7,905 square inches. They are • The header - It chops the crop and picks up the crop. We propose an inertial version of the Bregman Proximal Gradient (BPG) algorithm, which uses a convex-concave backtracking procedure to dynamically adjust the step size and the extrapolation parameter. Cylinder/rotor and concave: The cylinder or rotor is designed to thresh corn from the cob. CarQuest Auto, Professional & Heavy Duty Truck Parts My Garage JTI-Ag-Teq form Ati Precision Agriculture Solutions llc Home of Case IH 4wd Hiilco Hillside Combines Harvester Harvesting CNH Case IH e-Commerce Site Web Parts Store My Your Local CarQuest Car Light Truck Parts BDS GK Machine Glenvar Bale Direct times the concave/thresher gap is too large and narrowing it will allow a slower thresher rotation. Proper setting of the combine improves the yield and quality of the grain and reduces wear on the combine. I have a 9510 and I'm guessing our settings are similar. 4. 4 hp and a fuel capacity of just under 250 gallons. The rotating concave allows using 360° Well-planned combine setting achieves the best results. I have seen this a couple of times, but it is variety specific. Loss levels and returns are low. Every function is designed to save time and effort. The rear third should carry only trash. On the existing support brackets, weld nuts to the body of the combine before loosening bolts. Its dimensions and low weight make the machine easy to transport. This Extension Circular provides information to maximize performance of the John Deere STS series combine in dry Increase cylinder or rotor speed, narrow the concave setting, add concave blanks, or slow down. Line 2 Line 3 Description Details Cornerpost C03 119 _ _ _ _ _ _ _ n DISPLAY/MODIFY: Concave Type 0=undefined 1=AMADAS Cornerpost C03 120 _ _ _ _ 1 x x x DISPLAY/MODIFY: Option Availability – HEADERTRAK Return to Cut 1=installed-AMADAS J. “If you go too wide with The invention comprises an improved concave supporting and adjusting mechanism for axial flow type combine harvesters wherein a supporting frame for the concave has been provided and which is adjustable in height. Trashy sample, can clean it up a bit, unthreshed pods, and hulls, but splits increase greatly with rotor speed and concave setting. The desired result is the seed (such as canola or flax) or grain (such as oats, wheat, or rye); a byproduct is loose straw, the remaining husk of the plant with all nutrients removed. com is your online source heavy duty engine parts for your truck & tractor. BUTSONt The present day combine harvester is a highly developed piece of machinery, but it is still essentially a mobile version of the stationary threshing machine. Once John Deere Combine Advisor is set into motion, the operator for tight convex majorants and concave minorants, our idea is to combine it with an inertial step. Draper heads are better than auger fed platforms in all conditions. Rotor Speed 350-650, Concave indicator 10-20, Fan Speed at 700 RPM; Match reel speed  John Deere Combines Harvesting nearly half the world's grain – and still . 25" or more clearance on the concave and about 2. Making the wind settings easier to adjust. Combine Settings: Follow manual for rapeseed (John Deere. For large wire concaves, set at 3 mm over cob diameter. The width of a cob should just fit between the rasp bar and the pinch point. • A farmer can rest easily as concave for combine harvesters easily cleans the grains from the crops with less waste left on the land. It is fairly simple to level the concave on your 7720. Setting the combine in corn • With engine off, raise the chopper, put belt on top of top belt shield to prevent movement. AgDealer. The cure for excessive grain losses out the back of a combine is Corn/Soybean Settings for Midrange Combines-88, 130, 140, 150, and Legacy Combines Concave module Clearance: Baseline setting is 1/4 inch with the long Concave Clearance: Base line is 18 to 25 mm. (tightest concave setting). Adjustments. ALL full steam ahead. 9X50 and 9X60 Series John Deere combines with a conventional cvl-inder and straw walkers. Maintain a consistent concave setting. Use a fairly narrow “When we’re comparing picking up a windrow to straight cutting, we, again, want to kind of treat this like a different crop,” Angela Brackenreed of the Canola Council of Canada stressed during a recent Manitoba Agriculture webinar. The round bar concave is also a suitable option for small grains, sorghum, sunflowers, and canola when used in conjunction with a helical bar concave in the front position Combine Advisor also provides easy navigation of the S700 set and optimize features: harvest settings application for initial set up and setting storage, VisionTrak system for monitoring losses, and Optimize Performance for step-by-step guidance of combine setting optimization. The Gorden Rotor Bar wedges more crop against the concave. Our A&I Products and Loewen Manufacturing Brand is the world's most complete selection of Aftermarket Combine Parts. Crop Settings and Configuration Recommendations. All are powered by advanced 6. Be careful to prevent seed being carried through the combine in the straw and chaff. close to the ground. How the crop enters the combine from the header can have a big impact on the combine’s performance and how the grain tank sample looks. Open concave 3/4 of the way. Drives me crazy when Im combining and not sure if the combine is throwing over more than others. hey guys need some help . Too wide of a setting will tumble the ears and cause excessive sieve load with The Stalk Stryker™ levels corn stalks ahead of your combine. Also, it is a good idea in case of fire. What does one have to change on setting etc when going from corn to beans or back and forth between the two. 6620 combine s/n 0-551,900 7720 combine s/n 0-551,900 8820 combine s/n 0-551,900 jd-o-omh111330 john deere model: this is a manual produced by jensales inc. Concave Adjusting - Cylinders - Hydraulics - John Deere 9500 Combine Parts. 5-3 km/h) can reduce seed losses by 40-70 per cent. All info will be greatly appreciated. i have a farm with a far bit of stones on it . (ph 217 854-9838; www. As the tines pinch the cobs, it causes the cobs to break and get run through combine conave; combine concave; Combine concave John Deere; combine concave manufacturers; Combine Concaves; Combine Concave Setting; combine concaves john deere; combine harvester; Combine Harvesters; combine harvesting; Combine Parts; combine performance parts; combine setting; Combine settings; Combine Settings for Soybeans; Combine One important factor was the development of huge, automated machines such as combine harvesters that made each agricultural worker vastly more productive. This involves carefully sub-dividing the bin sample with a Boerner divider to procure a 100 to 200 gram sub-sample. 5. 8% of total Yield. 9400 concave setting - Combines and Harvesters Forum - Yesterday's Tractors Jump to forum order in days for posts That’s why a LEXION 500 Series combine makes sense. Drum speed adjustment and fine concave setting are cab-controlled. A concave frame supports one or more interchangeable arcuate concave grate segments in a grate reception zone. Concave . To order, visit Order Zone and search for part number JD04164 or “combine gauge”. Misadjusted speed is a common mistake, notes AGCO’s Combine Concaves Purpose. Combine Advisor also provides easy navigation of the S700 set and optimize features: harvest settings application for initial set up and setting storage, VisionTrak system for monitoring losses, and Optimize Performance for step-by-step guidance of combine setting optimization. Combine clearance gauge . Slow cylinder speed slow as possible (450-550RPM). Concave definition is - hollowed or rounded inward like the inside of a bowl. Close cylinder-to-concave spacing until tight bar ticks to increase threshing action. At Harvest Services we strive to build better Combine parts for a noticeable improvement in your combine performance at an affordable cost to you. Set the fan so only enough air flow is created to keep trash floating across the screen/sieve. The front third of the upper sieve should be completely clean. The high-speed setting rotates the fan at 1,250 rpm. If additional cylinder or concave modifications are required,you’ll find Buy A&I Products Cam, Concave Adjust (RH) Replacement for John Deere Part Numbe: Spare & Replacement Parts - Amazon. 1 kit required per concave. Three configurations are available either factory installed or as a field installed bundle. 30 Aug 2007 On the combine with the rear beater speed of 740 you will have the best . times the concave/thresher gap is too large and narrowing it will allow a slower thresher rotation. 14 Sep 2018 The Ultimate Combine Maintenance and Adjustment Guide. Do one thing at a time until you get the desired bean sample. Case IH Axial-Flow® 250 series leads the industry in reliability and efficiency. com is the #1 destination for farmers in search of farm equipment in Alberta. Concave not level. If the concave clearance is too wide or closed too tight, cracks and broken grains may increase. The concave type to be used for better performance is the round bar type, when wet corn is involved. A concave setting of about 1/4 inch (6 mm) and a cylinder speed of about 1,100 rpm is a good starting point to make adjustments from. agric. Some harvest loss is unavoidable, but proper combine adjustment and operation and catching the crop early can minimize these losses. we use at Iowa State for combine performance evaluation. To check the angle, park the combine on a level surface and lower the header until the lowest point of the row unit is approx. He advocated taking every other wire out of the concave, precision machining the drum and concave, setting the rear gap to zero, doubling the knife speed and various other quite radical ideas. 12-47519 and Up) An excerpt from the OPERATOR’S SERVICE MANUAL. A. It seems rediculous to me that you spend $300k on a class 8 or 9 machine and at the end of the day you only get 10-12 ac/hr performace because in these dry conditions you can't keep canola in the combine, all the while you're burning way more diesel to keep that big This allows the crop to make an extra pass over the concave to shell the remaining kernels so the operator doesn't have to increase the rpm of the combine, which can damage the grain. john deere and it's successors are not responsible for the quality or accuracy of this manual. Monitor your combine’s performance regularly in the field. Taking account of the changing harvesting conditions throughout the course of the day, this optimum configuration is repeatedly checked and Combine Advisor also provides easy navigation of the S700 set and optimize features: harvest settings application for initial set up and setting storage, VisionTrak system for monitoring losses, and Optimize Performance for step-by-step guidance of combine setting optimization. Running the concave too tight can cause cracked kernels and broken cobs. However, have an idea that could be impossible with STS machines. There is an access panel up by the rotor gearbox that you can take off and fasten a pulley on and run a cable thru to help pull the rotor back in place rather than trying to push it all the way in. o Add AH228167 concave cover to the first concave to increase threshing, add one cover at a time. Your harvest vision will come to fruition with industry leading data management in a comfortable setting. “Auto-Threshing is for setting up the threshing drum speed and the concave clearance. Those combines are unique in that the cylinder and concave is set inside feederhouse instead of in the machine directly behind the feederhouse . This gauge is designed to help you optimize your harvesting results through proper combine adjustment spacing. The combine clearance gauge, formerly available for sheave gap clearance, chaffer settings, concave leveling, and more. Separating begins sooner with earlier threshing. Includes (2) inserts and mounting hardware. A decade later, the 100,000th Axial-Flow combine rolled off the assembly line as a tribute to the popular and proven performance of the single-rotor design. You can measure field losses by counting the kernels or seed left in the field after harvest. Your operator’s manualwill concave adjusting controls combine john deere 4400 - combine 4400 combine / controls on operator's platform / concave adjusting controls concave adjusting controls person bumps the concave clearance down, stop closing when the rasp bar is Setting the Machine head and combine should be 1. Corn Head Angle: Adjust to 23-25 degrees for standing corn and 20 degrees for down corn conditions. Selecting the right concave Selection of the correct concave configuration is a key component to the performance of the combine in a wide variety of crops and conditions. It seems rediculous to me that you spend $300k on a class 8 or 9 machine and at the end of the day you only get 10-12 ac/hr performace because in these dry conditions you can't keep canola in the combine, all the while you're burning way more diesel to keep that big The 900 Series MF combine specifications list unloading rates of 2. 15 Features that make the John Deere CTS Combine a Harvesting Favorite February 11, 2015 The John Deere CTS combine was designed to blend a cylinder/concave with tine separators to handle any number of challenges that may arise during the harvest. Save up to 60% off dealer pricing on parts for John Deere 9600 Combines. When engine speed is reduced, cleaning system speed is reduced also. Recommended for use with front round bar concave for additional threshing, also can be used on middle/rear concaves in extremely tough threshing conditions. Rotaries work best with a narrow windrow, like a ribbon. Setting threshing speed is even more crucial for the damage it can inflict. 9400 concave setting discussion in the Combines and Harvesters forum at Yesterday's Tractors. Need a little advice on setting a 7700 John Deere combine for oats and wheat how fast should I run the fan and how do measure the concave setting ? I have recomeneded cylinder speed and concave spacings but I don't really see where to measure spacing Sunnybrook Welding makes and sells modular concave technology for the leading rotary combine brands which are more durable and efficient, reducing downtime and saving you money. Uneven feeding to cylinder. 1. Once the concave was adjusted to its tightest position and the operator became familiar with the aggressiveness required for proper threshing, setting became quick and easy with little fi ne tuning required. These parts reduced the screenings and foreign material. The combine will automatically separate and take the grain to grain tank. Please refer to the below combine pre setting chart for our concaves depending on which crop type you are harvesting. 28 Aug 2017 Adjusting your combine to the crops may be the difference in yields. Harvest Services was the first company to manufacture the plastic repairable Combine sieve. Installs in combine in approximately an hour. Cylinder to concave spacing too wide. “We were introduced to Howard Concave by Owens and Switzer, we bought a set and had them put them in one of our combines, we run two combines and try  In most cases, a conventional grain combine can be used to harvest either a A concave setting of about 1/4 inch (6 mm) and a cylinder speed of about 1,100  28 Aug 2018 The IDEAL combine uses technology from AGCO's daughter own iPad is connected to the combine – to fine-tune rotor or concave settings. My 914 book (should be the same as a 915) says to set the concave 5/8" in front and 5/16" in rear as initial setting for soybeans. A wide choice of grain headers and row crop attachments ensure maximum combine versatility. Refer to Section 90 of the operator's manual for complete instructions on leveling a concave. A bottom screen or lower sieve  Versatile pre-separation concave. PDF format for download. • Priority 2 - The Cornerpost Display 1 Diagnostic Indicatorcomes on. The combine clearance gauge, formerly available for sheave gap clearance, chaffer settings, concave leveling, and more, is available for ordering through Order Zone and the Cary Francis Group. This allows us to supply quality parts at competitive prices. Select a ground speed that will not overload the combine or overrun the header's ability to do its job. Ease of setting the components to suit crop conditions was good. Examine the concave to see how far back unthreshed ears appear. The dominant combine setting affecting soybean seed damage is cylinder or rotor speed, but other settings are relevant, as listed below. Combine test rig A Massey Ferguson "400" combine harvester, with a 10-ft cutter bar was modified to act as a field test rig. We verified that his concave was zeroed correctly, but we were still losing about 1 bu/acre or so, but it was the best we could do under the conditions. Gleaner N/R P1 Series Gearbox Plate Because the gearbox tends to flex on the side of the combine under load, this ½ “ thick gearbox reinforcing plate was designed to reduce the load stress which is taken away from the combine sidewall and carried by the cage Harvesting Canola. Every combine has a hidden potential, it just needs to be found. The air, sieve and chaffer are set similar to wheat, for a starting point. The feeder of the grain combine is engaged and the header is lowered. . Kile Concave System. Increase cylinder or rotor speed, narrow the concave setting, add concave blanks, or slow down. View updated John Deere 9870 Combine specs. Once the combine is adjusted and ready to operate, be prepared to fine tune it as required. e. Open concave clearance in small increments to reduce damage. When adjusting your combine the initial combine settings should be as follows: ” Cylinder the highest setting. Harvesting seed production soybeans so, trying to be gentle. With improvements in overall cab comfort, mechanics and design, the new Versatile RT520 combine is a worthy addition to any farm. ” The four and five strawwalker TC combine range consists of four models. By making subtle changes to the concave, threshing efficiency is maintained as moisture values and other variables alter during the day. wheat settings, late model case ih 10, 20 combines. The numbers detailing concave, chaffer and sieve settings might be inaccurate compared with the Removing certain concave wires may be desirable for earlier escape of seeds through the concave Round bar concave elements are gentler than rectangular concave bars, if that is an option. The combine concave performs two important functions- threshing and separating. If you are not finding what you need for your John Deere 9770STS please call Jensales at 800-443-0625. Grain damage tends to increase with the thresher speed square d, so the optimal thresher speed is the slowest cylinder or rotor speed that will shell the pods with acceptable loss levels. The lip ahead of the ledger (shelling) plate wasn't available either, but it could be removed and repaired. Losses can also result from underthreshing, or going too slow. Operator’s Manual for the International 1440 1460 1480 Combines. My settings are Drum speed 1000, concave in 1, wind @ 700, top sieve @ 12mm and bottom sieve @ 5 traveling about 3-4k Seem to end up throwing alot of grain out over the sieves (overloading) as there is alot of grain with the chaff on the ground but i need to keep the bottom sieve closed or there will be alot of awny barley in the tank. Spotty rainfall, in many cases too little but in a few cases too much, along with sandy or clay soil spots, and temperature extremes or storms have resulted in varying ear, and bean pod and stalk sizes, both among nearby fields and in some cases within fields or even individual rows. We have a 9600 jd combine and we're combining canola but can't seem to get it set right thi year. The new LEXION 8000-6000 is a real revolution. Always make only one adjustment at a time. On the right and left side you will find a slide door that can be tapped open at the front and rear of the concave. A separator loss target, engine load target, and a sieve loss target are selected. Just acquired a new to us 1994 John Deere 9600 combine. Drum and Concave. This will depend on the particular crop. One thing really sticks out, combine performance. Find out how or call: (217) 854-9838. Whether your harvest is a John Deere or a Case IH combine, your concave plays a vital role in the quality of your harvested crop. This process penetrates the surface of the concave with a layer of hard, wear-resistant material, extending life up to twice as long. 95 Accept PayPal Thanks for looking . Gives better air control on the JD ‘S’ series combine shoe; Fan brackets move the position of the separator fan. As crop gets dryer, slow rotor and open concave. Proper Harvest Moisture: 9-10%, canola will store well at this moisture. Consultant says we’re setting it wrong are overlooking key considerations when it comes to combine adjustment and operation hear what concave setting he Running a concave too wide results in grain not being removed from cobs, and that could result in a ricochet effect that damages the grain. A bottom screen or lower sieve of 3/8” and a top screen/upper sieve of 1/2 to 5/8” is typical. The threshing process frees the seeds from the plants. 1 to 1 1/2' clearance on concave settings. TORUM is . The operator either selects from pre-installed settings, or simply programmes two harvest parameters for each crop, including reel speed and position, rotor speed and concave setting, sieve opening and cleaning fan speed, and recalls these on the IntelliView™ IV monitor when required. CHECK THESE AREAS FOR A TROUBLE FREE HARVEST. Once John Deere Combine Advisor is set into motion, the operator The Combine Advisor package also provides easy navigation of the S700 set and optimize features: harvest settings application for initial set up and setting storage, VisionTrak™ system for monitoring losses and harvesting performance, and the Interactive Combine Adjustment (ICA) performance wizard for step-by-step guidance of combine setting Find new and used farm equipment for sale in Alberta. line up with the tightest cylinder to concave clearance position. is fed into the combine. com FREE DELIVERY possible on eligible purchases The WINTERSTEIGER classic plot combine meets all requirements for a quick, clean harvest, from F3 generation ranges to experimental plots. As an option, all three sections can be boronized for extended-wear life. The same applies to the whole combine thresher and processor. Although the canola pods were all shattered, some of the canola (1 seed at most) seemed to be stuck in the pod and carried out the back. This includes cookies from third party social media websites, which may track your use of our website. The Axial-Flow 8240 combine, with 480 hp and 410-bushel tank, provides unmatched horsepower and the performance you've come to expect from Case IH. After picking up it goes to the rotor. Once the concave is level, calibrate the concave position sensor so the readings on the cornerpost accurately reflect the actual setting. It pays for itself in no time. The wind will help spread straw away from uncut soybeans. It has three pinch points. Active Concave Isolation (ACI) increases threshing capacity. My settings are sieves 10mm and 9mm, pre sieve 1, rotor 850 fan 800. The Combine Forum is the top resource for combines, combine maintenance, combine farming, combine tractors, John Deere, Case tractors and more The Thrash Master Concave System has a patented latch system that enables you to quickly make settings adjustments to your concaves as you switch to different crop types. The dominant combine setting affecting soybean seed damage is cylinder or rotor speed, but other settings are relevant. I did mine once by myself, next time I had a helper to make it easy. (Applicable to John Deere 60, 70, and S-Series combines) [Printer Friendly Version] Complaint or Symptom: Customer states that while harvesting high moisture field corn the machine is operating with high losses, cleaning shoe loads, tailings and may have a poor grain tank sample. An adjustment mechanism provides adjustment of clearance between the concave grate segments and the rotor. Common features on five strawwalker models include 0. On a rotary combine, a rotor-to-concave setting of 3/4 to 1” is appropriate. If you find that as you thresh wheat using the Case IH 2588 combine that the product is not up to par, you can make adjustments to improve the grain quality. • A farmer can save tons of money as it is cost-efficient and easy to maintain. View as speeds of 700, 850, and 1000 rpm and concave settings of 1, 3, and 5 were used, yielding a total of 27 combinations per day (3 field speeds x 3 rotor speeds x 3 concave settings). When the correct speed has been found, the tractor-throttle quadrant should be marked for the throttle-lever setting and the tractor should be operated with the throttle in that notch. Remove side panels to get free access. That’s 4,800 bushels an hour. Thanks to its modular system, the combine is suitable for all harvesting conditions and customer requirements. ” Tailings sieve mid Setting the sieve for a clean sample seemed to throw too much onto the return. Don’t Leave Yield Behind in the Field Kravig says his grain loss goal when setting combines is 1% or less of total yield. ” Chaffer sieve the largest opening. See concave recommendations to choose the concaves that are best for grower's operation. We have made this combine harvester more powerful and more intelligent than any previous LEXION model. :) If you are looking for a highly flexible option that incorporates the propulsion system and reduces the slope sensitivity situation as well, then John Deere 9770 can be the high-performance machine that can assist you in automating and optimizing the main functions of the combine. Get dimensions, size, weight, detailed specifications and compare to similar Combine models. Although generally good, corn and soybean crops are quite variable across Iowa as harvest season approaches. there is minimal wear and no damage). Our current parts offering includes a wide range of over 8000 parts to fit combines, tractors, hay equipment, planters, sprayers, tillage equipment and more. Small grain insert kit. To fine tune a combine, the functions of the machine and how they relate must be considered. NEW HOLLAND: Rod Gribble is an innovative farmer running a CR combine in the Riverina area of Australia. 5 ton corn at or below 15% moisture. We use cookies to improve and customize our sites and services. After 4 years away from combine driving, a staff reshuffle will find me back in the hotseat this harvest. We've tried different settings. The construction of the Gateway makes it significantly lighter than standard combine sieves and combine chaffers, reducing the wear on cleaning Massey Ferguson 550 Combine — 208 pages. 12-A Straight-Through Combine (66-INCH CUT) (SERIAL No. If you’re a wheat grower, cut 30 bushels in about a minute or 1,800 bushels an hour. Concave adjustment actuator. Hydraulic concave adjustment. We talked last week briefly about specific combine settings we may need to make to compensate for a drought stressed crop. I was running about 1. The threshing and separation units. In many cases,the adjustments can be made rightfrom the cab by changing such functions as rotor speed,concave setting or the air control choke. S780Combine. from a 1440 or 1420 combine or did they make one just for a 815 any help would be great thks guys mation on the operation and performance of your combine. indicates a problem that requires the combine be stopped, the engine turned off immediately and the problem corrected. We are now at concave clearance is at 6, cylinder speed is 420, fan speed 920, Chaffee setting 5/8, extension setting open, sieve setting 1/8. As the concaves are closed, Tribine’s triple pinch point threshing becomes more pronounced for more aggressive threshing and separating. Set When the combine starts work in the field, the CEMOS AUTOMATIC functions configure the machine to comply with certain preset values, quickly establishing the optimal setting for the work systems. Parts ship within 24 hours. Ensuring concaves are 'eve/ and zeroed means actual rneasurements should match the setting shown on the display in the cab. Cylinder/rotor and concave: The cylinder or rotor is designed to  5 Mar 2015 Setup for Hardened combine components in a typical setup and one of the leaders in cylinder and concave engineering in the past two  17 Oct 2011 It is essential to make sure the concave fitted is suitable to the crop type and to set the gap between the concave and the rotors as per the  Combine Settings: Follow manual for rapeseed (John Deere. When it The Versatile RT520 combine features a unique Rotating Concave Rotary system known for producing one of the cleanest samples in the industry. • Increase the fan speed incrementally. The name derives from its combining three separate harvesting operations—reaping, threshing, and winnowing—into a single process. With more crop coming into the machine, Deere released the Active Concave Isolation option and hydraulically suspended the concave to provide a more robust concave gap and more consistent performance when dealing with slugs. com brings you only the best concave system, the XPR, and makes it easy to understand why they are the best on the market. CombineConcaves. 5 - 3 on the wind setting. Defective SETTING COMBINES bearings cause augers to droop and pinch grain. The crop moves through the combine in this order. The concave threshes and the rotor separates. Follow the guide of John Deere Combine Setting and have a crop harvesting you haven’t thought of. The new TC4. Easiest modern combine to work on by far. These recommendations apply to 9X00, 9X10. If you find unthreshed pods in the chaff, the combine is underthreshing. 2-inches above the ground. Fan 1150, rotor 520, concave 20, chaffer 12, sieve 5. Today, Case IH again advances the industry with the latest improvements to the 2300 Series Axial-Flow combine, including the new AFX rotor and direct-flow cooling package. Unthreshed heads passing through concave. Push button simplicity from New Holland. Now, That is moving grain! Slogan from 9000 MF literatures says “The Fieldstar Precision Agriculture System Makes Massey Ferguson Combines Even Smarter. And then third, we have Auto-Cleaning which is the fan speed, upper sieve and the bottom sieve…” "I was having problems with grinding corn on my 9600 and thought it was my settings. Sieve setting is much less critical. 4) Make adjustments: Start with your combine manual and use the suggested settings. PG17: SETTING YOUR DEERE COMBINE FOR SUCCESS The Combine Forum is the top resource for combines, combine maintenance, combine farming, combine tractors, John Deere, Case tractors and more With so many aftermarket concaves, selecting the best combine concaves for your John Deere or Case IH can be confusing. Let them rest on the grain supply augers. I try to set the rear of the concave about 1_8" to 3_16" away from the tallest cylinder bar for zero setting, and the front no more than 1_4" away, although I have been known to set a worn concave at about 1_2" in front and then pull the rear back up to 1_8" to force feed the shoe. After seeing the same problem at the Farm Progress Show, I knew the combine was the problem, not me. The Combine Advisor package also provides easy navigation of the S700 set and optimize features: harvest settings application for initial set up and setting storage, VisionTrak™ system for monitoring losses and harvesting performance, and the Interactive Combine Adjustment (ICA) performance wizard for step-by-step guidance of combine setting It All Starts with the Headers One of the most important combine adjustments is the header. Our concave system STOPS rotor loss and works for ALL crops, no changing concaves crop to crop. Top Tips for a Better Corn Harvest. With 2-speed electric shift ground drive transmission, adjustable rotor cage vanes, improved feeder house design and optional AFS Harvest Command™ combine automation system, Axial-Flow combines are engineered for a high-efficiency harvest. If the wheat grain is damaged, first decrease the rotor speed, open the sieve shoe, inspect the concave for plugging then finally open the concave. The rotor has a partial cage around it and one or two pinch points for threshing. This will increase the capacity and flow of the combine more than another other one thing you can do. NOTE: The following settings for various crops are for average conditions. Concave clearance - Farris adjusts the clearance between the concave and rotor bars to match the width of the average cob in the field. In general, it is a good idea to have the initial John Deere Combine settings for the concave clearance to match the diameter of the cob. Ray Stueckle was a bit of a combine guru over in the U. Options: • Feederhouse speed • Dis-awning plates • Change pre-concave grate • Small grains kit • Concave gap A threshing apparatus in a combine harvester has a main frame and a threshing rotor supported by the main frame. “That concave is turning against the rotor very slowly, at about 8 rpm. Gorden Harvesting Equipment offers modification techniques and equipment for Case-IH Axial-Flow combines. Had a combine like that. 23 As we are pretty much wrapped up harvest I'm left analysing how the year went. 30 m2 and a total separation area of 6. • The rotor - It is the main part of the combine. Before changing concave clearance, first make sure it is level side-to-side (conventional combine) or front-to-back (rotary combine) so that the adjustment is uniform. Harvest Services is your best place for after market combine parts. In a rotary combine with stationary concave the concave area is not used completely, therefore possible performance indicators are reduced. Do not guess at the speed; know it. Engng Res. This model combine utilizes a standard hydraulic transmission and a conveyor that is 55 inch wide, 68 inches long and capable of speeds up to 520 rpm. ” Concave the smallest setting. 13 Installation of HARVEST ADJUSTMENT BRACKETS on Case IH Rotary Combines 1. So that you can get the best possible yield from your land. Shipping is $2. 33 Spring 2017 Product Training: Combine Operations Poor grain sample Harvesting soybeans, you notice a few beans are being split, and it is also difficult to keep FM out of the grain tank. For John Deere combines 9400, 9410, 9450, 9500 , 9500SH, 9510, 9510SH, 9550, 9560, 9560SH, 9600, 9610, 9650, 9650CTS,  just started harvesting canola today and stopped just after 5 mins ! too much loss! I guess the current setting is wrong ( Rotor 480, concave 22, The concave should generally be run wide open (on a rotary combine, a rotor-to- concave setting of 3/4 to 1 inch is appropriate). Ready Your Combine for Harvest by cab isn’t necessarily what’s going on inside the combine. The middle section should carry a mixture of grain and crop residue. TORUM - is a powerful rotor-type combine, one of the most high-efficiency in the world. Once John Deere Combine Advisor is set into motion, the operator A combine for processing crop materials includes a frame, a main body, ground support devices, a device for propelling the combine at a ground speed, an operator's station, a header including a reel rotatable at a reel speed, a feeder portion including a conveyor movable at a feeder speed, a threshing portion including a rotor rotatable at a (1400) international harvester cotton harvester (1/79-12/86) (144) international harvester cotton & corn cultivator (1 row-high clear. In this way , users can quickly identify the combine settings which work best for them. The Setting-Up Manual. The setting is adapted for different kinds of crops. Check the combine’s performance every now and again and especially when field conditions change. The modern combine harvester, or simply combine, is a versatile machine designed to efficiently harvest a variety of grain crops. Almost all field troubles can be traced directly to improper setting-up and starting. The wear on the concave can be visually checked by removing the side inspection covers. I am running a 1994 920 platform and a 1997 693 corn head. • Set combine to initial settings listed on previous page or preferred starting combine settings. HAMILTON*; M. •␣ Open the chaffer (upper sieve) wide enough (5/8-inch) to prevent grain from getting carried to the returns system. Setting a new standard for automated machine adjustment, the IDEALharvest system offers unprecedented, real-time visualization of crop flow within the combine via a special grain-quality camera you can monitor using wireless control. His combine had been doing a good job in other fields and varieties. Learn more! No combine operator should attempt to run his combine without a speed counter. Speed up the beater – double the speed. Your return screens in the back of the combine should be shut down another couple notches to get rid of the pods. Feed acclerator on slow. A system for controlling a grain combine having a rotor/cylinder, a sieve, a fan, a concave, a feeder, a header, an engine, and a control system. combinehighperformancep “You can adjust your combine’s rotor speed, concave settings, cleaning fan speed and sieves all day long, and it won’t fix grain damage or grain loss problems at the header,” says Brent Kvasnicka, senior marketing product specialist for combines at AGCO North America. The Combine Advisor package also provides easy navigation of the S700 set and optimize features: harvest settings application for initial set up and setting storage, VisionTrak™ system for monitoring losses and harvesting performance, and the Interactive Combine Adjustment (ICA) performance wizard for step-by-step guidance of combine setting Setting the correct rotor or cylinder speed will also ensure no grain is lost through separation. and justice for all Concave Set for John Deere Combine(s) 9650, 9660, 9670, 9750, 9760, 9770, 9860, 9870. A farm combine consists of four machines in a combine. Some structural strength was also added to the feeder house as well as moving the now smaller drum forward for improved feeding. Lower concaves. As conditions warrant tighter concave clearances, it is important to have a level concave. Combine Settings for a Better Soybean Harvest 1. Auto-Separation is for the rotor speed and the rotor cover plates, which are more or less a flexible separation area. This indicates a problem that should be checked immediately The Hydrostatic combine harvester, or simply combine, is a machine that harvests, threshes, and cleans grain plants. Similarly to the threshing rotor, the cleaning fan operates at two speed settings, one high and one low. Jones Truck and Implement, Inc. Round bar is the preferred concave for harvesting high-moisture corn since its overall performance is very good in high-moisture and green residue. What to do if, for instance, the ear is not threshed out completely? Most people will react like we used to in the past: one increases the rotary speed of the drum or tightens the concave setting. Learn more about the new S9 Series Call 1-800-437-3609 Agkits. For starters, the LEXION 590R can harvest 80 bushels of corn in about a minute. 3” sickle bars cut better in No-Till than 2” or 1 ½ “cut. Performance settings and ideas for Case combines are provided at this web site. Some cobs have the same or greater diameter as the space between the end of the rotor tine and the separator grates. SETTING-UP AND BREAKING-IN THE NEW COMBINE. This is normally done by counting the kernels or seed in a 10-square-foot area across the swath width of the combine. ,T. The round bar concave is a great fit to harvest field corn (even at levels above 25% moisture), soybeans, popcorn, and food corn. What do others set there Case IH 9230 8230 at in Canola. Combines were designed specifically for wheat; the first was built in 1838. Grain makes many passes over the concave and the rest of the cage during threshing. But JD concave made farmers’ life much better when compared to other concave. com). Varying crop and field conditions may require slightly different settings. To set zero setting: Press and hold the (-) symbol on the concave clearance switch until the concave is completely closed (clicking sound will be heard). Before this JD concaves, many concaves were introduced. Typical settings are around ¾ inch open for field corn. Level concave. If the header is not set correctly then it is going to be difficult to set the combine to perform as it should. Combine Adjustments: Setting You Up for Success Taking a little bit of time to make the appropriate combine adjustments for grain retention can go a long way towards increasing harvest efficiency. No additional adjustment of concave is required depending Versatile pre-separation concave. Questions? Contact Web Order Services at: 833-564-0183 Worthington Ag Parts is an independent distributor of non-OEM, aftermarket, replacement parts. Setting it so that the front is tighter than the middle will put a lot of unthreshed material in the grain tank. That sub-sample is screened through the 12/64-inch round for HARVESTING BEST QUALITY SEED AND FIELD CORN SETTING COMBINES. As the (-) symbol is being pressed, the numbers that appear on the middle line of the display will decrease until the concave is completely closed. A wider sieve setting returns less clean grain. If you have recently replaced the concave or are looking for a means to level it the below instructions will walk you through the basic procedure. A wide wire concave with filler bars will do an excellent job of threshing in almost all crops and will allow for good seed recovery. Observe the engine overload monitor. If seed moisture exceeds 15 to 20%, a higher cylinder speed and a closer concave setting may be necessary, even though foreign material in the seed may increase. John Deere No. Your best setting is where no grain escapes from between the concave and cylinder With a conventional or dual rotary combine it s better to have a wider or dual swath. If there are unthreshed pods in the chaff, the combine is underthreshing. Made in U. The centroid of the experimental design (field speed of 3. Install a wide-wire concave. Heavy duty concave makes hard to thresh grain easy to thresh without the use of filler plates; Elimination of filler plates reduces grain damage, dockage, and rotor loss; Wider cross bars and precise wire spacing allows wider concave to rotor clearances in most hard to thresh grains – uses less horsepower and less fuel The rubbing action created by the 60cm diameter drum gently but firmly releases all grain kernels from the ears in even the thickest crop layer. Combine Advisor™ package helps to set, optimize and automate main combine . Fan speeds set at 2/3 of small grain settings (750-850RPM). Like an 800-pound gorilla walking a tightrope, the threshing mechanism works best when the cylinder or rotor(s) speeds are balanced with concave clearance. Open the Concave and Drive Faster. 7litre NEF engines. The concave clearance must be set in order that it does not crack the grain. 2 km/h, rotor speed of 850 rpm, and concave setting of 3) was replicated three times for each day of If the moisture percentage of the crop is between 10 and 12%, rather than increase the cylinder speed, the cylinder-to-concave clearance should be decreased to improve threshing. Lexion 750 Concave 15 Drum 850 Fan 1250 Rotors 800 Top Sieve 13 Bottom sieve 9 Bomb door shut De awning plates in All loss monitor sensors are set to 80% sensitivity which is giving us about 3 grains to the size of your hand. • A farmer will be happy with his/her one-time investment in concave for combine harvesters from ESTES Performance Concaves. “The same combine setting might work, but chances are it won’t. (Refer to "Recommendations for Harvesting Dry Edible Beans with a John Deere STS Series Combine," Extension Circular 05-173, for instructions spe- We offer replacement Case-IH Combine Augers, Belts, Chaffers, Sieves, Concaves, Elevator Chains, Feeder Chains, Feeder House Parts, Impellers, Rasp Bars, Rotor Front Kits, Chopper Parts, Spreader Parts and more. Heavy duty construction, high-alloy steel. This is the operator's manual for the Massey Ferguson 540 combine. 2 bushels per second. (See diagram) If the There are little windows on each side of the combine to check concave clearance. A 30ft New Holland 9080 is on its way, which I expect will be somewhat different fom my previous experience with Axial Flows, so does anyone with New Holland knowledge have any tips for setting up / maintenance / weak points to look out for etc. 83m2 concave with electrical adjustment, a standard sieve area of 4. A well-maintained combine with a rotary thresher or a rasp-bar cylinder can do an efficient job of harvesting standing wheat. S760/S770 put covers over second middle concave. Once John Deere Combine Advisor is set into motion, the operator for HARVESTING BEST SOYBEAN SEED QUALITY AND MAXIMUM YIELD • Check wear on front grain pan auger bearings. and stalk material entering the combine. This is the most critical adjustment for corn. John Deere Combine settings for Soybeans John Deere Combine settings Soybeans Crop-To-Crop flexibility has never been better thanks to New Holland’s advanced concave design furthermore, an easy to use choice of crop-specific settings fine tune a CX combine for optimum performance in any crop or crop condition. 23 Combine Adjustments Standing wheat is one of the easiest crops to harvest. Seed damage can even start in the header cross auger. zero concave clearance NOTE: Checking concaves and conducting the leveing procedure correctly Cracked Corn assures even threshing throughout the entire element, and allows ears Of com to roll easily through the combine. tried several adjustments to rotor speed, fan speed, shoe settings, and concave clearance, and cannot obtain a clean grain tank sample. See your John Deere dealer. We seem to be throwing over more than other years. So I installed George's Concave, Super Kit and Steel Curtains. Address the particular needs of wheat. They force the corn stubble to the ground before it has a chance to puncture or cause wear to your tires or tracks. The tank is unloaded in a little over two minutes. Tips on Setting Your Combine for a High-Performance Harvest Dec 11, 2017, 12:49 PM In my line of work I get asked a lot of strange stuff, but I do think the strangest this year came a few days back, when one of my new bosses asked me to write up a “Tech Tip”. The new S9 Series builds on the strong attributes of our previous models but adds more optimum harvesting performance, technology, comfort, and convenience to take our current and future owners to a level not offered on any other combine. The Cornerpost Display 1 will show the DTC until the problem is resolved. As we are pretty much wrapped up harvest I'm left analysing how the year went. If the grain is cracking, widen the concave. combine concave setting

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